Floor Deck Roll Forming Machine - 36 Forming Stations
The Floor Deck Roll Forming Machine is a heavy duty line for steel floor decking and composite deck profiles. With 36 roller stations, 95mm diameter s
Overview
The Floor Deck Roll Forming Machine is a heavy duty line for steel floor decking and composite deck profiles. With 36 roller stations, 95 mm diameter shafts and a 400H beam welded frame, it forms deck profiles at up to 15 m/min from 1000 mm coil for building floor systems and composite slab construction.
Built by Zhongtuo (ZTRFM) in Botou, Hebei, China, the machine processes PPGI, PPGL, GI and GL coil with 2 x 18.5 kW motors and imported-brand PLC control. It is CE and ISO certified with a 2-year warranty, machinery test report and video outgoing-inspection.
Floor decking is the steel profile that carries the concrete slab in composite floor systems. A floor deck roll forming machine produces these profiles in long, continuous runs, which is why contractors, steel fabricators and construction material traders choose roll forming over press-brake fabrication for deck sheets.
What Is a Floor Deck Roll Forming Machine?
A floor deck roll forming machine is a production line that continuously forms steel coil into floor deck profiles used in composite steel-concrete floors. Coil is unrolled, fed through a leveler, formed by a 36-station roller set, and cut to length automatically. The finished deck sheets act as both formwork and reinforcement for the concrete slab.
Depending on the market, the same machine is described as a steel deck making machine, floor decking machine, composite deck machine or deck sheet roll forming line.
Floor Deck Profile Types
Floor deck profiles are grouped by rib depth and usage:
- Composite floor deck (re-entrant) — shallow rib profiles that lock into the concrete slab, the most common deck type for multi-storey buildings.
- Steel floor deck / permanent formwork — deep trapezoidal profiles used as permanent formwork where the deck is left exposed or covered by ceiling.
- Acoustic deck — perforated profiles for exposed-deck ceilings where sound absorption is required.
Tell us which deck profile your projects use (for example 50 mm or 76 mm rib depth) and we configure the roller set and feeding width around that profile.
How the Floor Deck Making Process Works
A complete floor deck roll forming line works in one continuous pass:
- Decoiling — the coil is held by the decoiler and fed to the leveler.
- Leveling — the strip is flattened so the deck sheet comes out straight.
- Roll forming — the strip passes through 36 roller stations with 95 mm shafts and is bent into the deck cross-section.
- Cutting — the hydraulic cutter cuts each sheet to length, with the cut length set from the PLC control panel.
- Stacking — finished deck sheets are stacked for bundling and delivery.
With dual 18.5 kW motors and forming speed up to 15 m/min, a standard line can produce several hundred square metres of deck sheet per shift, which is what makes roll forming the economical choice for deck production.
Technical Specifications
| Product name | Floor Deck Roll Forming Machine (Steel Deck Maker Machine) |
| Forming stations | 36 roller stations |
| Diameter of shafts | 95 mm |
| Material of shafts | 45# steel precision-machined |
| Machine frame | 400 H beam steel welded |
| Control system | PLC (imported brand) |
| Forming speed | 0-15 m/min |
| Raw material | PPGI PPGL GI GL |
| Feeding width | 1000 mm |
| Rolling thickness | 0.8-1.2 mm typical (per profile drawing) |
| Motors | 2 x 18.5 kW |
| Application | Floor Deck & Composite Deck Production |
| Type | Floor Deck Forming Machine |
| Certification | CE ISO |
| Voltage | 415V 50Hz 3 phase or as requested |
| Dimension (L*W*H) | 15 x 1.85 x 1.5 m |
| Weight | 16500 kg |
| Warranty | 2 Years |
| Key Selling Points | High Productivity |
| Machinery Test Report | Provided |
| Video outgoing-inspection | Provided |
| Core Components | Motor, Bearing, Gear, Gearbox, Pump, PLC |
| Place of Origin | CN;HEB |
| Brand Name | ZTRFM |
Key Features
- 36 roller stations with 95 mm diameter precision-machined 45# steel shafts
- 400H beam welded main frame for heavy duty stability
- Dual 18.5 kW motors, forming speed 0-15 m/min
- Processes PPGI, PPGL, GI and GL coil, 1000 mm feeding width
- PLC control (imported brand) with automatic cut-to-length
- CE and ISO certified; 2-year warranty; test report and video inspection provided
- OEM/ODM available — roller set configured to your deck profile drawing
Floor Deck Machine Line Configuration
A ZTRFM floor deck line is built around the deck profile and output target. The standard configuration is decoiler, leveler, 36-station forming unit, hydraulic cutting unit and stacking table. For high-volume projects we add an automatic stacker; for workshops producing several deck depths, the PLC stores multiple cut-length programs and the roller set can be supplied for a second profile with a quick changeover design.
The 95 mm shaft diameter and 400H frame are chosen for deck production because deep deck ribs create high forming loads. Lighter machines with small shafts struggle to hold dimensional tolerance at full speed, which is why heavy duty construction is the first thing buyers should compare when sourcing a floor deck machine.
Why ZTRFM as Your Floor Deck Machine Manufacturer
Zhongtuo (ZTRFM) has manufactured roll forming lines in Botou, Hebei since 2019 and exports to over 80 countries. Every floor deck machine is CE certified and built under ISO9001 quality management, with a machinery test run, video record and inspection report before packing. We support OEM/ODM customization of deck profiles, flexible O/A and L/C payment terms, and installation guidance with remote commissioning.
Because we build the decoiler, forming unit and cutter in one factory, you deal with a single manufacturer for the whole line — one quotation, one test report and one after-sales contact.
Floor Deck Machine Price: What Affects the Cost
The price of a floor deck roll forming machine depends mainly on forming stations and shaft diameter, feeding width, motor power, the PLC brand, and the level of automation (manual decoiler vs hydraulic, with or without automatic stacker). Heavy duty lines with 36 stations and 95 mm shafts sit at a higher price point than light roof-panel machines because the frame and rollers are built for deck forming loads.
Contact us with your deck profile drawing, coil width and target output for a factory-direct quotation — configuration, price and delivery time confirmed in one reply.
Applications of Floor Deck Roll Forming Lines
- Multi-storey buildings — composite floor deck for office and residential towers
- Industrial plants — steel floor deck for factory and warehouse floors
- Parking structures — deck sheets for multi-level car parks
- Bridges and walkways — permanent formwork deck profiles
- Steel fabricators — in-house deck production for steel building packages
FAQ
What is a floor deck roll forming machine?
A floor deck roll forming machine is a production line that continuously forms steel coil into floor deck profiles used in composite steel-concrete floors, with automatic cut-to-length and stacking.
What floor deck profiles can it produce?
It can be configured for composite floor deck, steel deck / permanent formwork and acoustic deck profiles. The roller set is made to your deck drawing (for example 50 mm or 76 mm rib depth).
How many forming stations does it have?
The machine has 36 roller stations with 95 mm diameter precision-machined 45# steel shafts.
What is the production speed?
Forming speed is 0-15 m/min, driven by dual 18.5 kW motors.
What material and thickness does it process?
It processes PPGI, PPGL, GI and GL coil at 1000 mm feeding width, with 0.8-1.2 mm thickness typical for deck profiles.
What is the minimum order quantity?
The MOQ is 1 set. Each machine is manufactured to order and tested before shipment.
What is the warranty?
A 2-year warranty applies, with machinery test report and video outgoing-inspection provided.
What certifications do ZTRFM machines have?
ZTRFM floor deck machines are CE certified and manufactured under ISO9001 quality management.
Do you provide OEM/ODM customization?
Yes. Roller sets, feeding width, cut-length programs and auxiliary equipment are all configured to your deck profile and production plan.
How do I get a quotation?
Send your deck profile drawing, coil width and target output to us by WhatsApp/Tel +86 13166567923 or email steven@zt-rfm.com, and we will confirm configuration, price and delivery time.
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Get a Quote
Interested in this machine? Contact Zhongtuo (ZTRFM) for pricing, delivery time and configuration options. As a CE and ISO certified manufacturer in Botou, Hebei, China since 2019, we serve machinery buyers in over 80 countries with OEM/ODM customization, machinery test reports and video outgoing-inspection on every machine.
- WhatsApp / Tel: +86 13166567923
- E-mail: steven@zt-rfm.com
- Use our contact form for a quotation