Two Wave W Beam Guardrail Roll Forming Machine

ZTRFM GR2 two-wave W beam guardrail roll forming machine - machine overview

Overview

The ZTRFM-GR2 two-wave W beam guardrail roll forming machine produces standard highway W beam barrier panels from 2.5-4.0 mm steel coil. With 15 forming stations, 22 kW x 2 drive power and 15-20 m/min forming speed, it is a production-tested line for road safety barrier manufacturers and contractors.

In-line hydraulic punching forms bolt slots and fixing holes before cutting, and the Siemens PLC system controls panel length (4320 mm +/- 2 mm), batch and quantity presets. Every machine ships with a machinery test report and video outgoing inspection.

Technical Specifications

Product name ZTRFM-GR2 Two-Wave W Beam Guardrail Roll Forming Machine
Formed profile W beam, two-wave highway guardrail (cover width 312 mm, height 90 mm)
Applicable materials Galvanized steel, cold rolled steel, carbon steel, Q235
Material thickness 2.5 - 4.0 mm
Feeding width 490 mm
Finished cover width 312 mm
Finished profile height 90 mm
Forming stations 15 fixed driven stations
Main motor power 22 kW x 2
Forming speed 15 - 20 m/min
Length accuracy 4320 mm +/- 2 mm
Roller material GCr15 bearing steel, HRC55-60
Punching and cutting Hydraulic in-line punching and cut; length and quantity presets
Decoiler Hydraulic type, 10 t loading capacity, coil ID 508 mm
Control system Siemens PLC + Siemens frequency inverter, touch screen (EN/CN)
Certification CE, ISO9001
Warranty 1 year

Key Components

  • Hydraulic decoiler - 10 t capacity, coil ID 508 mm
  • Leveling unit - strip straightening before forming
  • Hydraulic punching press - in-line bolt slot and hole forming
  • 15 forming stations - GCr15 rollers HRC55-60
  • Automatic cutter - length and quantity presets
  • Siemens PLC - touch screen, EN/CN languages

FAQ

What profiles does the GR2 produce?

Two-wave W beam highway guardrail, 312 mm cover width and 90 mm profile height, with pre-punched bolt slots and fixing holes.

What material thickness can it process?

2.5-4.0 mm galvanized steel, cold rolled steel, carbon steel or Q235 strip.

What is the production speed and length accuracy?

15-20 m/min forming speed with 4320 mm +/- 2 mm panel length accuracy.

What is the minimum order quantity?

1 set. Machinery test report and video outgoing inspection included.

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